MAGNETIC PULSED PROCESSING OF METALS FOR ADVANCED TECHNOLOGIES OF MODERNITY – A BRIEF REVIEW
DOI:
https://doi.org/10.20998/2074-272X.2016.5.05Keywords:
magnetic pulsed processing, metal forming, printed circuit boards stamping, external flatteningAbstract
The aim of the article is dedicated to the brief review of the main achievements of the advanced technologies with usage of the energy of the pulsed magnetic fields. Originality. The new suggestions are represented. They are based on the results of development of the new scientific direction in area of the magnetic pulsed processing of thin-walled sheet metals when a penetration of the acting fields is quite significant. The known traditional approaches based on the skin-effect in electrodynamics and were successfully implemented. Methodology of the analysis consist of careful theoretical and practical experiments review and its future development. Results of the research based on the existing experimental approbation were presented visually with the description followed The known approaches to solution actual production problems based on the skin-effect in electrodynamics are described. Practical value. The first of practical propositions is related to stamping of the drawing the printed circuit boards on the cooper foil with thickness about ~50 mkm. This operation is realizing by the forces of magnetic pressure directly without any supplements introduction. The second consists in usage the magnetic pulsed attraction for external removing the dents in the car body. This operation does not demand disassembling of elemental base and allows preserving the paint of coverings. Both of these technologies could to minimize the working time, to decries the volume of the waste products and to make the manufacturing existed much cheaper.References
1. Psyk V., Risch D., Kinsey B.L., Tekkaya A.E., Kleiner M. Electromagnetic forming – A review. Journal of Materials Processing Technology, 2011, vol.211, no.5, pp.787-829. doi: 10.1016/j.jmatprotec.2010.12.012.
2. Belyj I.V., Fertik S.M., Himenko L.T. Spravochnik po magnitno-impulsnoj obrabotke metallov [Directory of magnetic-pulse treatment of metals]. Kharkiv, Vishcha shkola Publ., 1977, 189 p. (Rus).
3. Batygin Yu.V., Lavinskiy V.I., Khimenko L.T. Impul'snyye magnitnyye polya dlya progressivnykh tekhnologiy. Tom 1. Izdaniye vtoroye, pererabotannoye i dopolnennoye. [Pulsed magnetic fields for advanced technologies. Vol.1. 2nd edition, revised and enlarged.] Kharkov, MOST-Tornado Publ., 2003. 284 p. (Rus).
4. Batygin Yu.V., Lavinsky V.I. Electromagnetic processes in an inductor system for stamping printed circuit boards. Electrical Technology Russia, 2001, no.4, pp. 129-136.
5. Batygin Yu.V., Lavinsky V.I., Khimenko L.T. Direction Change of the Force Action upon Conductor under Frequency Variation of the Acting magnetic Field. Proceedings of the 1st International Conference on High Speed Metal Forming. March 31/April 1, 2004. Dortmund, Germany, pp. 157-160.
6. Yuriy V. Batygin, Sergey F. Golovashchenko, Andrey V. Gnatov. Pulsed electromagnetic attraction of sheet metals – fundamentals and perspective applications. Journal of Materials Processing Technology, 2013, vol.213, no.3, pp. 444-452. doi: 10.1016/j.jmatprotec.2012.10.003.
7. Batygin Yu.V., Golovashchenko S.F., Gnatov A.V., Chaplygin E.A. Pulsed Electromagnetic Attraction Processes for Sheet Metal Components. Proceedings of the 6th International Conference High Speed Forming 2014, May 26-29, 2014, Daejeon, Korea, pp. 253-260.
8. Electromagnetic Dent Removal. Available at: http://www.electroimpact.com/EMAGDR/overview.asp (accessed 25 May 2014).
9. Need an electromagnetic dent remover on hand. Fluxtronic offers the best: the Portable Flux 3 dent remover. Available at: http://www.fluxtronic.com/product.php (accessed 07 August 2014).
10. Laboratoriia elektromagnitnykh tekhnologii (Laboratory of Electromagnetic Technology) Available at: http://electromagnetic.comoj.com (accessed 10 July 2014).
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2016 Yu. V. Batygin, E. A. Chaplygin, O. S. Sabokar
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
Authors who publish with this journal agree to the following terms:
1. Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
2. Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
3. Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work.