MAGNETIC-PULSE CAR BODY PANELS FLATTENING. THEORETICAL ASPECTS AND PRACTICAL RESULTS

Authors

  • Yu. V. Batygin Kharkov National Automobile and Highway University, Ukraine https://orcid.org/0000-0001-9422-6112
  • E. A. Chaplygin Kharkov National Automobile and Highway University, Ukraine
  • O. S. Sabokar Kharkov National Automobile and Highway University, Ukraine

DOI:

https://doi.org/10.20998/2074-272X.2016.4.07

Keywords:

magnetic-pulse forming, inductor system, field tension, inducted current density, electromagnetic processes

Abstract

The aim of the article is to provide theoretical and experimental studying of the «induction system with an attractive screen» practical effectiveness with the excited magnetic pulse attractive forces numerical estimation. Originality. For the first time, the theoretical analysis of the electrodynamics process for the «inductor system with attractive screen» at the low frequent assumption were conducted. Methodology of the analysis applied is based on the classic electrodynamics circuits theory. All of the resulted carried out, were obtained as the Maxwell’s differential equation solutions and its behavior was analyzed analytically. Results. The electrodynamics process was analyzed and the principle efficiency of the «induction system with an attractive screen» as an effective tool for magnetic pulse forming of the thin sheet metals was substantiated. The axis distributions of the attractive forces based on the relations been obtained were illuminated graphically. The results of experimental testing of the system in the engineering operation of the external non-contact dents removing on the car body panels samples were presented. Practical value. According to the results of the calculation analyses the fundamental workability of the «inductor system with attractive shield» as an effective magnetic pulse sheet metal part attraction tool was proved. It was shown that the not deep metal surface damages could be worked up by magnetic pulses technologies with a high performance in a short time.

References

1. Psyk V., Risch D., Kinsey B.L., Tekkayaa A.E., Kleiner M. Electromagnetic forming – A review. Journal of Materials Processing Technology, 2011, vol.211, no.5, pp.787-829. doi: 10.1016/j.jmatprotec.2010.12.012.

2. Batygin Yu.V., Lavinskiy V.I., Khimenko L.T. Impul'snyye magnitnyye polya dlya progressivnykh tekhnologiy. Tom 1. Izdaniye vtoroye, pererabotannoye i dopolnennoye. [Pulsed magnetic fields for advanced technologies. Vol.1. 2nd edition, revised and enlarged.] Kharkov, MOST-Tornado Publ., 2003. 284 p. (Rus).

3. Electromagnetic Dent Removal. Available at: http://www.electroimpact.com/EMAGDR/overview.asp (accessed 25 May 2014).

4. Need an electromagnetic dent remover on hand. Fluxtronic offers the best: the Portable Flux 3 dent remover. Available at: http://www.fluxtronic.com/product.php (accessed 07 August 2014).

5. Welcome to BETAG Innovation. Available at: http://www.betaginnovation.com (accessed 16 June 2014).

6. Laboratoriia elektromagnitnykh tekhnologii (Laboratory of Electromagnetic Technology) Available at: http://electromagnetic.comoj.com (accessed 10 July 2014).

7. Yuriy V. Batygin, Sergey F. Golovashchenko, Andrey V. Gnatov. Pulsed electromagnetic attraction of sheet metals – fundamentals and perspective applications. Journal of Materials Processing Technology, 2013, vol.213, no.3, pp. 444-452. doi: 10.1016/j.jmatprotec.2012.10.003.

8. Batygin Yu.V., Gnatov A.V. Magnetic-pulse attraction and repulsion of thin-walled sheet ferromagnetics. Electrical Technology Russia, 2012, no.8, pp. 58-65. (Rus).

9. Batygin Yuri V., Sergey F. Golovashchenko, Andrey V. Gnatov. Pulsed electromagnetic attraction of nonmagnetic sheet metals. Journal of Materials Processing Technology, 2014, vol.214, iss.2, pp. 390-401. doi: 10.1016/j.jmatprotec.2013.09.018.

10. Batygin Yu.V., Golovashhenko S.F., Chaplygin E.A. Magnetic-pulse attraction of nonmagnetic metals. Electrical Technology Russia, 2014, no.2, pp. 40-52. (Rus).

11. Batygіn Yu.V., Gnatov A.V., Chaplygіn E.O., Trunova І.S., Gopko A.V., Sabokar O.S. Sposіb magnіtno-іmpul'snogo prityagannya metalevih zagotіvok odnovitkovim krugovim іnduktorom, roztashovanim nad dopomіzhnim ekranom [Method of the magnetic-pulse attraction metal workpeaces single-turn circular inductor located on the auxiliary screen]. Patent UA, no.77579, 2013. (Ukr).

12. Batygin Yu.V. Experimental test of the tool for the external EMF removing dents on a car body. International Journal of Energy and Power Engineering, 2014, vol.3, no.4, pp. 204-208. doi: 10.11648/j.ijepe.20140304.14.

Downloads

Published

2016-08-30

How to Cite

Batygin, Y. V., Chaplygin, E. A., & Sabokar, O. S. (2016). MAGNETIC-PULSE CAR BODY PANELS FLATTENING. THEORETICAL ASPECTS AND PRACTICAL RESULTS. Electrical Engineering & Electromechanics, (4), 54–57. https://doi.org/10.20998/2074-272X.2016.4.07

Issue

Section

Engineering Electrophysics. High Electric and Magnetic Field Engineering